Custom Lithium-Ion Battery Pack Design & Assembly Service | Ion-Core Series @ EV2W
Custom Lithium-Ion Battery Pack Design & Assembly Service | Ion-Core Series @ EV2W
Stop Struggling with Low Mileage and Dead Batteries
Is your current electric scooter struggling to climb slopes or cutting out after just a few kilometers? Most "factory" battery packs fail because of poor cell balancing or low-quality BMS units. The Ion-Core Series @ EV2W is our professional assembly service designed to give your vehicle a "Second Life" with high-density energy and intelligent safety monitoring.
Troubleshooting: Why is my EV battery dying so fast?
Battery "death" is often caused by a single weak cell dragging down the entire pack. Our Ion-Core Assembly Service solves this by using only Technician-Vetted Grade-A Cells and Smart BMS (Battery Management System) technology that balances your pack in real-time, extending its lifespan by up to 2x compared to unvetted local packs.
Our Custom Assembly Solutions
We design and build technician-vetted packs for:
- Electric Scooters: High-capacity 48V, 60V, and 72V upgrades for Hero Electric, Komaki, Joy E-Bike, and more.
- E-Bikes & Cycles: Slim-profile 36V and 48V packs for custom DIY builds and frame-integrated designs.
- Custom EV Projects: High-discharge packs for robotics, drones, and prototype electric vehicles.
- Service Location: Professional assembly in our Jabalpur EV Center with secure India-wide shipping available.
The EV2W Vetting Standard
- Smart-Balance BMS: We only integrate BMS units vetted for thermal protection and over-current cutoff, ensuring your pack never overheats during fast charging or heavy uphill loads.
- Precision Spot Welding: Every pack is built with pure nickel strips and industrial-grade spot welding to ensure zero-resistance connections and high vibration durability on Indian roads.
- Thermal-Wrap Protection: Vetted insulation and fire-retardant casing protect your cells from the 45°C Indian summer heat and road debris.
Our Process: How to Get Your Pack
- Consultation: Tell us your vehicle model and desired range (km per charge).
- Design: Our technicians select the optimal cell configuration (e.g., 13S, 16S, 20S) and BMS for your controller.
- Assembly: Precision build with full capacity testing and load-cycling.
- Delivery: Secure, fire-safe packaging delivered to your door anywhere in India.
Ion-Core Series vs. "Local Market" Packs
| Feature | Ion-Core Series @ EV2W | Generic "Local" Battery Packs |
|---|---|---|
| Cell Quality | ✅ Grade-A Vetted (Actual Capacity) | ❌ B-Grade / Used (False Labeling) |
| BMS Safety | ✅ Smart-Sync (Active Balancing) | ❌ Cheap Analog (No Protection) |
| Build Quality | ✅ Pure Nickel / Precision Welded | ❌ Thin Strips / Manual Soldering |
The Ion-Core Battery Service @ EV2W is the ultimate upgrade for your electric vehicle. Don't settle for "low mileage" anymore. Our technicians are ready to build the heart of your machine. Contact us today for a custom quote.
